What type of Batteries?

Batteries can be made out of many different materials. Even batteries made of the same materials can be built in different ways to make them have different properties. This means there are lots of different battery choices and a lot of parameters to be considered. Choosing the proper battery can make a huge difference in how competitive your Electric Vehicles is.

One of the most common battery comparison is weight. For example, lets put together a reasonable battery pack for the Electric Imp. Lets choose a 100 amp hour battery. This rating means that if you were to discharge the battery at the manufacturer's specified rate, it will deliver a total equal to 100 amps of current for one hour before the battery is discharged. Now, this doesn't mean you can actually run the battery at 100 amps for one hour, that would be too simple. What it usually means is that you can run the battery at 5 amps for 20 hours (5 amps * 20 hours = 100 amp/hours) Click here for more information about this.

The Electric Imp uses a 400 volt pack, so we need enough batteries in series to add up to 400 volts. This would be over 33 12 volt batteries (33 * 12 volts = 396). This will give us a battery pack with 40 kilowatts of power. Below is a chart comparing how much each 40 KW pack would weigh.

Battery weight comparison

As you can see, the difference between the heaviest pack and lightest is 2500 lbs. If the batteries all performed the same, the Li-Ion pack offers a huge advantage.

Lets look at some other comparison such as the Trojans and the Cyclons. The Trojans are flooded lead acid batteries, similar to what starts an ICE car. They weight 2/3rds of the advanced lead acid batteries, but the advanced lead acid batteries are actually better for racing! The Trojans are optimized for delivering low current for a long time, such as lighting a light bulb on a sail boat. When you try and draw a high current, such as 700 amps to accelerate the Electric Imp, the flooded lead acid will deliver substantially less amp hours than the advanced lead acid battery. The flooded battery, since they are not designed for high currents, will also probably be damaged. It is vital to choose the right battery for the task.

When you compare batteries there are more things to compare than just energy density. Here are some terms used in battery comparisons:

Voltage- The voltage of a battery.
The voltage will vary depending on state of charge.

Capacity- How much current the battery can deliver over a set time.
The capacity is given as number of amps delivered for one hour regardless of the rate of discharge. To properly compare capacity between two batteries, you need to have the capacity tested at the same rate of discharge. That rate of discharge should be at rates close to what your project will draw. Amps/hours.


Specific Energy- How much current at what voltage a battery can reliably deliver over time per weight. Again this will be different for different rates of discharge. (Amps * Volts / hours) / pounds.

Energy Density- How much current at what voltage a battery can reliably deliver over time per volume. Again this will be different for different rates of discharge. (Amps * Volts / hours) / cubic inches.

Specific Power- How much current at what voltage a battery can reliable deliver per pound. This will change with state of charge of the battery. It is usually important that a battery have a high specific power at low states of charge. In other words, it can still deliver the amps when nearly discharged. (Amps* Volts) / pounds.

Power Density- How much current at what voltage a battery can reliable deliver per volume. It is important that a battery have a high specific power at low states of charge. (Amps * Volts) / cubic inches.

Maximum sustained discharge rate- How many watts that this specific battery can deliver continuously without damage. This will change with state of charge of the battery. (Amps * Volts)

Maximum pulse discharge rate- How many watts that this specific battery can deliver without damage for a specified length of time such as ten seconds. This will change with state of charge of the battery. (Amps * Volts for n seconds)

Life Cycle- Number of times a battery can be charged and discharged before it loses a specified amount of it's capabilities. This will depend on how you define a battery as being used up; Still able to deliver 80% of it's capacity? 50% of capacity? 90% of specific power? This is also different depending on depth of discharge the battery is tested at. Usually the deeper you discharge a battery, the lower the number of cycles it will provide.

Self discharge rate- How quickly will a battery lose power if just sitting.

Operating temperatures- Most battery's performance change substantially at different temperatures. That means all of the above ratings are meaningless unless they are done for the operating temperature you plan to use the battery. The batteries themselves will change temperature as they are charged and discharged. This means that the user will sometimes need to design cooling or heating systems to keep the batteries at a good operating temperature.

Cost- It is difficult to compare batteries due to the wide variety of voltages and sizes. The chemistry of the battery determines the individual cells voltage. The manufacture decides how many cells to combine to make up a battery. This determines the batteries voltage. The manufacture also decides how big the battery should be. This determines the capacity. An "Apples to Apples" comparison need to be for batteries with the same capabilities under the operating requirements of your application. How many number of cycles a battery is good for is an important factor when comparing costs.

Lets look at the requirements of the Electric Imp:

Voltage.................................... 400 volts
Capacity.................................. Unknown at the moment. The longest race we are scheduled to compete in is around 35 miles. The constant acceleration and braking of road racing is different from most electric vehicle range models. Until we get some data from our test pack, we will not have a solid idea about how much power we need to complete the race distance.
Specific Energy......................... The higher specific energy the better since we can make the car lighter. Less mass to accelerate. Less mass to brake. Less mass to turn.
Energy Density.......................... This is not a concern since we have enough room to fit batteries.
Specific Power.......................... The motors will be capable of drawing a maximum of 700 amps at 400 volts. Our batteries will need to deliver this with the smallest capacity pack we decide we can use.
Power Density.......................... The motors will be capable of drawing a maximum of 700 amps at 400 volts. Our batteries will need to deliver this with the smallest capacity pack we decide we can use.
Max sustained discharge rate...... Unknown until testing
Max pulse discharge rate............ Unknown until testing , but 700 amps at 400 volts for 10 seconds a good starting point.
Life Cycle............................... No specific requirements. Batteries that are consistent over many cycles will make back to back testing easier.
Self discharge rate................... No specific requirements.
Operating temperatures............. We will be racing at tracks who's temperatures range from 40 F to 105 F. We will be able to warm and cool our batteries
Cost...................................... Less is better

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